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U tilities looking to assess their aging <br />buried infrastructure have his- <br />torically had two options, invasive <br />high-resolution technologies and <br />their associated high cost or alternatively <br />low-resolution non-invasive solutions and <br />their associated reduced level of actionable <br />data. Pipe condition assessment technology <br />(p-CAT) provides a high level of action- <br />able data while maintaining the low-cost <br />structure and ease of deployment associ- <br />ated with non-invasive solutions to provide <br />utilities and engineering firms with a veri- <br />fied assessment tool for their pressurized <br />pipe condition assessment needs. <br />The Technology <br />p-CAT is a non-invasive pipe screening <br />tool that utilizes the pressure of the pipe to <br />measure and calculate the remaining wall <br />thickness, gas pockets, material changes, <br />obstructions and sealing status of valves. <br />Originating in Australia, p-CAT utilizes a <br />unique patented method of assessment in <br />which a controlled inverse pressure transient <br />of 5 to 8 psi is introduced into the pipe via a <br />≥ 2-inch access point (i.e. ARV, scour valve). <br />This pressure transient propagates down the <br />pipeline and is recorded on high speed pres- <br />sure transducers capable of covering over a <br />mile of pipe in a single test. The measured <br />transient illustrates the various reflections <br />and variations in the pipe wall strength as it <br />travels between locations. <br />p-CAT has been refined over 17 years <br />of research and development in partner- <br />ship with Detection Services Ltd. and the <br />University of Adelaide in Australia. p-CAT is <br />suitable for a wide array of pipe diameters <br />and materials including all metallic, asbestos <br />cement and non-reinforced concrete pipe- <br />lines. While each test taken with the p-CAT <br />tool can cover more than one mile in length, <br />the analysis of the pressure transient waves <br />allow for sub-sectional analysis capable <br />of identifying changes in the wall thick- <br />ness as small as 0.007-in. along sections of <br />pipe as short as 30-ft lengths. Compared <br />to traditional averaging tools that measure <br />between two test points, p-CAT provides a <br />higher level of detailed analysis to empower <br />engineers and owners to prioritize their <br />rehabilitation and replacement budget. <br />Localized fault detection analysis also <br />allows p-CAT to identify pipeline anomalies <br />such as gas/air pockets, material and diam- <br />eter changes, blockages, sealing issues with <br />valves and other unknown pipeline features. <br />City of Louisville, Colorado <br />Founded as a small mining town in 1878, <br />the City of Louisville Colorado has since <br />grown to a population of more than 21,000 <br />residents. Expanding from its first water <br />treatment plant built in 1934 to its current <br />operation of three treatment plants, Louis- <br />ville supplies its businesses and residents <br />with nearly 1.3 billion gallons per year via <br />a distribution network of more than 120 <br />miles of pipeline. <br />The Project <br />Originally installed in 1955 to provide the <br />City of Louisville with its raw water needs, <br />this critical aging pipeline now supplies <br />nearly one third of the City’s water needs. <br />This “can” pipe was constructed of steel <br />sheets that were rolled into cylinders then <br />welded together and coated with a coal tar <br />layer. Stretching nearly 8 miles from intake <br />to reservoir and ranging in size from 14- to <br />18-in., this pipeline started showing its age <br />in the 1980s as failures started to occur. <br />Mainly caused by external corrosion, leaks <br />started popping up along the length of the <br />pipe. Early intervention with the installa- <br />tion of cathodic protection sites slowed the <br />deterioration and in the following decades <br />little improvements were made. <br />Realizing the implications if this pipe- <br />line failed, the City of Louisville, led by <br />deputy director of utilities Cory Peterson, <br />set out to better understand its current <br />condition. Multiple assessment tools were <br />studied including invasive technologies <br />such as internal robotic camera inspection, <br />tethered ultrasonic testing and internal <br />leak survey. Each had their associated draw <br />backs from cost, operational limitations <br />and lack of pipe wall assessment. Ulti- <br />mately, p-CAT was chosen as it fit within <br />the planned budget and provided the <br />necessary information including pipe wall <br />thickness. According to Cory from the City <br />of Louisville, the biggest advantages to p- <br />CAT were “its ability to test long distances <br />relatively quickly” and “keep the pipeline <br />essentially live during the assessment.” <br /> The Verification <br />While p-CAT has been independently <br />validated extensively overseas, the Louisville <br />Colorado pipeline is the first validation study <br />since the introduction of p-CAT technology <br />to the U.S. market in 2017. To perform this <br />validation study, Dewberry Engineers Inc., <br />18 TRENCHLESS TECHNOLOGY MAY 2020 <br />FEATURE STORYSTORY <br />Louisville, Colorado’s Non-Invasive Condition Assessment <br />Delays Replacement and Capital Expenditure <br />By Alex Sutton and Ramsey T. Hemaidan <br />Pictured Above: A single p-CAT test covering more than one mile <br />of pipe, Louisville, Colorado. <br />36